Modification History
New unit
Unit Descriptor
This unit of competency covers the design of fluid power systems, including pneumatic multi-actuator control systems; hydraulic systems, including hydrostatic transmissions, proportional and servo valve control, and programmable logic controllers (PLC). It includes occupational health and safety (OHS), regulatory requirements, automation safety and systematic design processes. Design considerations include dynamic loads and optimised control system response and stability.
Application of the Unit
This unit applies to fluid power systems across all forms of manufacturing and engineering. Design activities may also include reverse engineering, design rectification or modifications of an existing design. It is suitable for fluid power system and automation designers and maintenance personnel, and those pursuing engineering or related qualifications and careers.
Prior experience in evaluation of fluid power systems and hydrodynamics, mathematics, computer techniques, basic electrical and controllers is required.
Licensing/Regulatory Information
Not applicable.
Pre-Requisites
Not applicable.
Employability Skills Information
This unit contains employability skills.
Elements and Performance Criteria Pre-Content
Elements describe the essential outcomes of a unit of competency. |
Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold italicised text is used, further information is detailed in the required skills and knowledge section and the range statement. Assessment of performance is to be consistent with the evidence guide. |
Elements and Performance Criteria
1 |
Interpret design brief for fluid power systems |
1.1 |
Confirm the design brief and operational requirements with the client |
1.2 |
Establish technical, commercial and environmental parameters to the brief or contract |
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1.3 |
Determine stakeholders to be consulted in design process |
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1.4 |
Consider regulatory, sustainability or environmental issues relevant to the briefs |
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1.5 |
Provide preliminary advice to client on the feasibility for realising the fluid power system design |
2 |
Prepare concept proposal |
2.1 |
Analyse and establish worksite requirements for fluid power system realisation in conjunction with the client |
2.2 |
Undertake initial design investigations for fluid power system capacity and responsiveness |
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2.3 |
Carry out required modelling, simulation and calculations using appropriate software, and test equipment to determine fluid power system, function, behaviour and safety |
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2.4 |
Generate a range of possible solutions to the design |
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2.5 |
Check feasibility and validate solutions against design criteria ensuring conformity to OHS requirements and relevant standards |
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2.6 |
Determine social and sustainability implications of solutions |
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2.7 |
Review concept proposals with client to identify preferred solution |
3 |
Design fluid power system |
3.1 |
Develop selected fluid power design to meet specifications, including dimensioning, sizing and positioning of system components |
3.2 |
Evaluate sequence and mode control methods for multi-actuator circuit, stand alone and network designs for implementation |
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3.3 |
Determine options for design of compressed air supply for a multi-application facility, if applicable |
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3.4 |
Ensure that design solution is optimised with respect to the system specifications |
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3.5 |
Develop fluid power design documentation, including drawings, circuit diagrams, specifications, operating instructions, manuals and training materials, if appropriate |
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3.6 |
Check that the final design meets all required specifications and operational capabilities |
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3.7 |
Consult with client and stakeholders to obtain sign-off on design |
Required Skills and Knowledge
This section describes the skills and knowledge required for this unit. |
Required skills |
Required skills include:
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Required knowledge |
Required knowledge includes:
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Evidence Guide
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package. |
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Critical aspects for assessment and evidence required to demonstrate competency in this unit |
Assessors must be satisfied that the candidate can competently and consistently:
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Context of and specific resources for assessment |
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Method of assessment |
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Guidance information for assessment |
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed. |
Range Statement
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included. |
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Parameters to the brief or contract |
The design brief may include the design of new equipment or fault analysis, rectification or modification to an existing design. Parameters to the design brief may include:
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Sustainability |
Sustainability may include:
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Appropriate software |
Appropriate software may include software for:
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Validation techniques |
Validation techniques include:
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Design criteria |
Design criteria may include:
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OHS requirements |
OHS requirements may include:
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Standards |
Standards may include:
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Sequence and mode control methods for multi-actuator circuit |
Sequence may include:
Control methods may include:
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Stand alone and network control |
Options for stand alone and network control of fluid power systems may include:
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Unit Sector(s)
Engineering practice
Custom Content Section
Not applicable.